Potato Chips Production Line Potato Chips Manufacturing Equipment
HOME PROCESSING Automatic Potato Chips Line
INDUSTRIAL SOLUTIONS FOR POTATO CHIPS PROCESSING & PACKAGING
Potato Chips – Most Selling Snacks of World
Grace Food Processing & Packaging Machinery producing the world’s best tasting potato
chips production line, our snack industry leading end-to-end systems process and package
for the highest quality potato chip snacks products. Potato Chips Manufacturing Machines
designed as per factory layout. Guiding our customers with potato chips manufacturing
process. Snack produced from Potato are growing in demand, contact us for making your
potato chips brand with our high end potato chips production line.
Potato chips production line to high quality manufacturing machine of
potato chips. Potato chips production line produces quality potato chips
which brings value to our customer. Potato chips processing machinery
designed precisely to get world most famous snack food potato chips.
Complete Potato Processing Lines for Potato Chips to get tasty potato
crisps.
Providing turnkey potato manufacturing machine solutions to ensure
optimal production throughout the line. Our solutions include all the
necessary equipment from raw potato input to packaging.
We have developed the perfect transportation system for the potato chips
slice through the fryer, which ensures every single pieces of product get
same retention time and no possibility to escapes from the laminar flow of
frying oil and no possibility to escapes the flow to stay behind and get over
cooked.
Potato chips processing line recommend to use blancher to reduce the
sugar content from the potato slices to prevent quick dark colouring of the slices. Some manufacturers are using a conditioner with chemicals to
prevent dark colouring of the slices. We believe a natural product is the
desired product by the consumer, therefore avoid any chemicals in our
process.
Technical Specifications
| Model | GTL-300-PCL | GTL-500-PCL | GTL-500-PCL |
|---|---|---|---|
| Output | 300 kg/hr | 500 kg/hr | 1000 kg/hr |
| Power Required | 70 HP approx. | 90 HP approx. | 130 HP approx. |
| Floor Space | 3000 Sq. ft. | 4000 Sq. ft. | 6000 Sq. ft. |
| Water Required | 2000 liters / hr | 3000 liters / hr | 5500 liters / hr |
| Material of construction | AISS-304 Grade SS | AISS-304 Grade SS | AISS-304 Grade SS |
| Oil Heating Fuel Option | Diesel or Gas | Diesel or Gas | Diesel or Gas |
Potato Unloading, Storage and Potato Handling
Raw potato handling is simplified as it enters the facility with equipment to unload and store potatoes prior to processing. Transfer conveyors, dirt removers, and bin storage systems handle large volumes of potatoes easily and gently. Transfer, feeding, and potato pumping water flume systems handle large volumes of potatoes easily and gently meter potatoes to processing.
Peeling and Grading
Achieve peeling control and high yield with batch or continuous peeling systems that deliver polished peeled potatoes and minimal peel loss. Inspection conveyors provide operator friendly access and full visual inspection. For removing the soil from the surface of the potatoes, to get the clean potato in next station of processing. Specially designed potato peeler to remove the maximum amount of skin form the potatoes
Electroporation
Using Pulse Electric Field Processing (PEF) Electroporation system provides significant product improvement in chip crunch, taste, and texture as well as reduction in acrylamide formation and oil content. The system also replaces or reduces the need to blanch.
Slicing Cutting
Potato Chips Cutting Machine fitted as per demand of processing line. Potato Slicer cutting in various production capacities and slicing type like plain and wavy chips. Whether it's preparation for delivery to the slicer or slicing the myriad of chip styles you need, we provide a variety of cutting systems. Plain and wrinkle cuts, precise thickness, high production capacity, comparative low maintenance.
Washing & Dewatering
Starch removing from the surface of potato slices along with scraps and fines from potato slices before they enter the fryer will increase production uptime as it helps to ensure the fryer is running at optimal efficiency. It will also protects the oil from damage. Potato sclie washing system are designed to separate slices, eliminate clusters, and feed a mono-layer of slices across the width of the fryer for uniform cooking and frying process.
Blanching
Blanching potato slices before they enter the fryer. Potato chips blanching systems are designed to remove sugars from potato slices to produce lighter color chips as well as remove fines before the fryer. Washers are designed to separate slices, eliminate clusters, and feed a mono-layer of slices across the width of the fryer for uniform cooking. Heating of sliced potato chips into the hot water bath to certain temperature
Frying and Fryer Support Module
We provide more choices when it comes to selecting a new fryer. Choose from natural gas, oil, steam, thermal fluid or electric heating. Optimal product handling, uniform oil heating and flow control, efficient fines removal, fast oil turnover, and clean-in-place sanitation are all part of the fryer package that produces the highest quality product with a long shelf life. Significantly reduce the time and cost of fryer system installation by centralizing oil pumps, filters, valves, piping, and other components on a Fryer Support Module. Specially designed frying system with wire-mesh belt arranging with precise oil heating control and dwell time control get the optimum frying. Peddle arrangement for chips frying.
Oil Filtration, Heating, Cooling & Oil Storage
Remove particulate material from the frying oil to preserve oil quality and to help prevent
spoiling of the end-product. While continuous frying operation the oil gets fines released
from the product, which degrades the oil quality, in-order to remove those fines we use
highly effective oil filtration system designed. More than 50 times the full volume of oil is
passed through the filter in each hour of production.
Our cooking oil heating and energy recovery systems are designed to provide high energy
efficiency, preserve the quality of the cooking oil, and maintain accurate temperature
control for uniform cooking.
Save time by managing the cooking oil cooling process as you prepare the fryer for shut-
down or sanitation. This also helps preserve cooking oil quality.
Safely transfer and store cooking oil during system cleaning or maintenance while
preventing spoilage or solidification.
Product Cooling
When you do seasoning on hot product it will degrade the flavour and Potato chips is packed at appropriate temperature to ensure long self-life. Control the end of the cooking cycle by effectively managing the temperature of your cooked product. This ensures high quality as well as prepares it for the next stage of your process, such as seasoning or packaging.
Seasoning
Consistent and even seasoning system designed for Snack Flavouring. Flighted are designed for the potato chips with self-cleaning design. Our unbeatable seasoning showcase includes a variety of systems that provide consistent and uniform seasoning coverage for all kinds of snack foods. Potato chips need a coating to become tasty, this is done in a coating drum immediately after frying and de-oiling. The coating drum comes in various sizes and has on the inside a self-cleaning profile. To ensure uniform residence time, strips are mounted in the drum. The rotation speed of drum are variable.
Conveying
Potato chips handling requires smart and gentle handling of the potato and chips both stages. Our conveying and product handling systems include product transfer systems, feeders, buffer hoppers and accumulation systems that provide a gentle, smart, and dependable product transfer solution. Hygienic designed and modular system for the food conveying system.
Packaging
Complete packaging room solutions from in-feed conveyor system to VFFS bagmaker, and everything in-between. Our single-source snack food packaging systems provide leveraged and predictive automation with seamless integration. High end multihead weighing system with high speed VFFS bagger.
Support Structures
The mezzanine and support structure for Peeling, Slicing unit and Packaging Machine. We design customized modular platforms and support structures that dramatically reduce time and cost of equipment installation. All support structures are designed with hygiene and safety in mind.
